SR. EQUIPMENT RELIABILITY ENGINEER - AUTOMATION & CONTROLS (STARSHIP)
As Starship production continues to push new bounds in order to satisfy the growing demands of the space industry, the complex and ever-evolving critical equipment required to build, integrate, and test our products must work harder than ever. Equipment Reliability Engineers hold the keys to the production machine; they not only help identify some of the most risk-heavy SpaceX production assets, but they technically diagnose, advise, implement, and execute a strategic path forward at the equipment-level to promote system reliability, minimize losses, and maximize critical asset efficiencies.
RESPONSIBILITIES:
- Design, develop, and deploy a reliability SCADA system for the Starship manufacturing reliability to:
- Integrate deployed equipment into SpaceX Internet of Things (IoT) to enable real time performance monitoring, ticket generation, and more
- Enable setting predictive and condition-based monitoring triggers
- Drive investigations & own design improvements for all starship manufacturing tooling, with a heavy focus on electrical/automation
- Lay out new industrial electrical control panels that are NFPA79/NEC/UL508A compliant and create electrical, pneumatic, and fluid schematics
- Own equipment improvement plans for maintenance strategies and equipment availability to maximize production equipment availability
- Develop engineering solutions to repetitive or high consequence failures on critical equipment through Root Cause Analysis (RCA)
- Generate aesthetically simple HMI screens for complex machinery while providing sufficient feedback for troubleshooting
- Conduct Failure Mode Effects and Criticality Analysis (FMECA) to create proactive reliability programs for critical equipment
- Coordinate cross-functionally to drive process improvements, design iterations and complete equipment overhauls
- Integrate with internal tooling, automation and production teams to ensure maintainability of design is incorporated into new internally designed equipment
- Develop and implement maintenance and reliability Key Performance Indicators (KPIs) to drive equipment improvements and organizational efficiency
- Provide technical support to production, maintenance management, and technical personnel
BASIC QUALIFICATIONS:
- Bachelor's degree in an engineering discipline
- 5+ years of experience in manufacturing, reliability, or operations
PREFERRED SKILLS AND EXPERIENCE:
- Developed understanding of mechanical, fluid, and electrical component functions
- Experience using Microsoft SQL and PowerBI
- Ability to read and understand equipment schematics, P&ID, GD&T and OEM manuals
- Basic understanding of maintenance and reliability KPIs; OEE, MTBF, MTTR
- Detail oriented, organized, and able to demonstrate a high sense of urgency
- Process integration and electromechanical/mechatronic systems experience
- Experience in a variety of robotic weld applications (Kuka, ABB & Fanuc)
- Electrical schematic CAD experience using EPlan.
- PLC programming experience, preferably Siemens TIA Portal & Beckhoff TwinCAT 3
- HMI and SCADA programming experience
- Field bus networks, serial communication and Ethernet communication
- Hands-on experience building and commissioning high quality electrical control panels and electro-mechanical systems
- Knowledge of NEC, NFPA 79, UL508A codes
- Excellent communication skills, both written and verbal
- Experience in fast-paced iterative design and manufacturing environments
- Experience solving complex problems with little to no supervision, on schedule, as an individual or as a member of an integrated team
ADDITIONAL REQUIERMENTS
- Physical effort including standing, lifting, and carrying equipment up to 30 lbs. unassisted
- Ability to work in outdoor environments as needed
- Must be available to work extended hours and some weekends
- Willing to travel for short trips as needed, up to 10% travel
COMPENSATION AND BENEFITS:
Pay range:
Sr. Equipment Reliability Engineer: $125,000.00 - $175,000.00/per year
Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.
Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short and long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year.
